Loading...
2001-04-25 Concrete Curb Specs I I I I I I I I I I I I I I I I I I I CONCRETE CURB SPECIFICATIONS Description... ... ... ... ... ... ... ... ... '" ... ... ... ... ... ... ... ... '" page 1 Concrete...... ... ... ... ... ...... ...... ...... ... ...... ............ ... page 1 Base Preparation... ... ... ... ... '" ... ... ... ... ... ... ... ... ... ..... page 1 Machine Placement... ... ... ... ... ... ... ... ... ... ... ... ... ... ... page 1 Formed Method... ... ... ... ... ... ... ... '" ... ... ... ... ... '" ..... page 2 Finishing... ... ... ... ... '" ... ... ... '" ... ... ... ... ... ... '" '" ... ... page 2 Jointing... ... ... ... ... '" ... ... '" ... '" ... ... ... ... ... ... ... ... ... .. page 2 Protection... ... ... ... ...... ... ......... ... ...... ...... ... ...... .... page 3 Curing... ... ... ... ... ... ... '" ... ... ... ... ... ... ... ... ... ... ... ... ... page 3 Backfilling... ... '" ......... ............... ...... ............ ... ... ..page 3 Testing............ ... ... ............... ... ...... ... ... ......... ... ... page 4 Revised 4/25/01 I I I I I I I I I I I I I I I I I I I CONCRETE SPECIFICATIONS DESCRIPTION Curb or combined curbs and gutters, sidewalks and driveway aprons, shall consist of air-entrained portland cement concrete constructed on a prepared sub grade in accordance with these specifications. This work shall be in reasonable cost conformity with the lines and grades, thicknesses, and typical cross sections shown on the Plans or established by the Engineer. All work shall be performed in accordance with MnDOT Specifications for Highway Construction, 2000 Edition, except as modified herein by the following specifications and the Special Provisions. All curb not conforming to the design as specified on the Plans is to be removed and replaced at no cost to the Owner. Type B curb is to be placed at all curb returns with a minimum 10' transition to other curb types. CONCRETE The air-entrained portland cement concrete shall meet the requirements of MnDOT Specification 2461. The component parts shall be batched by weight, in proportions, to produce a concrete developing a minimum compressive strength of 3900 psi in 28 days. Concrete mix shall be mixture 3A32 for hand placement and 3A22 for machine placement, per MnDOT Specification 2461. A design mix shall be submitted to the Engineer for approval prior to installation. Any addition of excess water, as determined by the Engineer, to the concrete during placement, will result in removal and replacement of affected material. BASE PREPARATION The base shall be a minimum thickness of 6 inches of Class 5 gravel under all curb and gutter and all driveway aprons. A minimum base thickness of 4 inches of pit run sand shall be placed beneath all sidewalks. The base shall be compacted and shall extend a minimum of one foot outside the curb and drives and 0.5 feet outside sidewalk forms. The base shall be reasonably dense, firm, trimmed to a uniform smooth surface and in a moist condition when the concrete is placed. MACHINE PLACEMENT The slipforml extrusion machine approved shall be so designed as to place, spread, consolidate, screed, and finish the concrete in one complete pass in such a manner that a minimum of hand finishing will be necessary to provide a dense and homogeneous concrete section. The machine shall shape, vibrate, and! or extrude the concrete for the full width and depth of the concrete section being placed. It shall be operated with as nearly a continuous forward movement as possible. All operations of mixing, delivery, and spreading concrete shall be so coordinated as to provide uniform progress, with stopping and starting of the machine held to a minimum. FORMED METHOD The forms shall be of wood, metal, or other suitable material that is straight and f~e from warp, having sufficient strength to resist the pressure of the concrete without displacement, and sufficient tightness to prevent the leakage of mortar. Flexible or rigid forms of proper curvature may be used for curves having a radius of 100 feet or less. Division plates shall be metal. 1 I I I I Other Joints Construction joints may be either butt- or expansion-type joints. Curbs or combined curbs and gutters constructed adjacent to existing concrete shall have the same type of joints as in the existing concrete, with similar spacing; however, contraction joint spacing shall not exceed 15 feet. Curbing placed in conjunction with concrete paving shall be jointed according to the type of joint indicated on the Plan and Profile. Reinforcin~ Steel The Contractor shall install two (2) No.4 steel reinforcing bars, twenty feet in length, across each service trench or any other trench which crosses the curbing. Two (2) No.4 steel reinforcing bars four feet in length shall be installed at all transitions from machine placed versus hand placed curbing. Reinforcing cages to be installed behind the catch basin castings shall conform to detail 4.017 A. Protection The Contractor shall always have material available to protect the surface of the plastic concrete against rain. These materials shall consist of waterproof paper or plastic sheeting. For slipform construction, materials such as wood planks or forms to protect the edges shall also be required When concrete is being placed in cold weather, and the temperature may be expected to drop below 350 F, suitable protection shall be provided to keep the concrete from freezing until it is at least 10 days old. Concrete injured by frost action shall be removed and replaced at the Contractor's expense. Curing Concrete shall be cured for at least three days after placement to protect it against loss of moisture, rapid temperature change, and mechanical injury. Moist burlap, waterproof paper, white polyethylene sheeting, white liquid membrane compound, or a combination thereof, may be used as the curing material. Membrane curing shall not be permitted in frost-affected areas when the concrete will be exposed to de-icing chemicals within 30 days after completion of the curing period. Backfillin~ After the concrete has set sufficiently, the spaces in front and back of curbs shall be refilled with suitable material to the required elevations. the fill material shall be thoroughly tamped in layers. It shall be the Contractor's responsibility to protect the curbing during all phases of the backfilling operation. Any curbing damaged during this process shall be removed and replaced at the Contractor's expense. Testing Not less than three test cylinders of standard size and manufacture shall be made for each 50 cubic yards of concrete placed, or for each day's operations unless otherwise directed by the EngL.'1eer. One cylinder from each set shall be tested at seven days and one cylinder at 28 days, in accordance with ASTM C;31. The third cylinder shall be retained as a spare in case problems OCcur with either of the other two.l Air entrainment and slump tests shall be taken on each load prior to placement. -:) J